Resin Reactors

Dec 11, 2023 Abster No Comment 163 Views

Resin Reactor

Custom manufactured resin reactors for processing a wide variety of solvent based resins such as alkyds, saturated and unsaturated polyester resins, acrylic resins. They are available as individual modules or as a full built plants. We custom design the reactors to each product and process requirement. We also supply full integrated resin plants with heating, cooling, charging, filtering and packing mechanisms. The process control can be partially or fully automated depending on client requirements.

For acrylic resins the monomer and initiator feed mechanism can be fullly automated to improve end product and have excellent repeatability For unsaturated polyester resins the design of the column and heat.

Stainless Steel Reactor with outer coil for cooling or heating epoxy resin

Reaction Kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry,medecine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific reserch. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.

●Product Function Brief

A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.

Features

Chemical Processing Machine: stainless steel chemical reaction vessel(reactor) is heated by the external coil or jacket to supply heat transfer conduction oil / steam / water, it is an ideal equipment of low power and high heating temperature and large volume.

●Reduce the thickness of tank and increase its loading capacity.

● Increase heat transfer efficiency.

●Reduce power consumption and cost.

●Reduce the total diameter of tank and be good for the layout of workshop.

Specification

Norminal Capacity (L)	Heating Power (KW*PCS)	Oil volume in jacketed space (L)	Inner diameter (mm)	Outer diameter (mm)	Supporting screw diameter (mm)	n-d	Expander capacity (L)	Motor power (KW)	Stirring rate (r/min)
50L	2*4	96	Φ400	Φ600	Φ828	4-25	10	1.1	80
100L	2*6	127	Φ500	Φ700	Φ928	4-25	10	1.1	80
300L	4*6	218	Φ800	Φ1000	Φ1148	4-25	20	2.2	80
500L	4*9	269	Φ900	Φ1100	Φ1252	4-25	20	3	80
1000L	4*12	400	Φ1200	Φ1400	Φ1588	4-30	40	4	80
2000L	4*15	850	Φ1400	Φ1600	Φ1840	4-30	40	5.5	80
3000L	4*15	1015	Φ1600	Φ1750	Φ2040	4-35	40	7.5	80
4000L	5*15	1226	Φ1600	Φ1750	Φ2070	4-36	40	11	80
5000L	4*18	1400	Φ1800	Φ2000	Φ2320	4-36	40	15	80

Nominal Capacity L	Actual Capacity L	Electrical Heating Power (kw*pcs)	Oil Amount in Jacket L	Inner Pot Size φmm	Outer Pot Size φmm	Expander Capacity L	Motor Power kw	Speed of Stirring n/min	Weight kg
50	78	2*4	96	400	600	10	1.1	80	270
100	127	2*6	127	500	700	10	1.1	80	340
300	327	4*6	218	800	1000	20	2.2	80	700
500	509	4*9	269	900	1100	20	3	80	930
1000	1017	4*12	400	1200	1400	40	4	80	1610
2000	2154	4*15	850	1400	1600	40	5.5	80	2010
3000	3201	4*15	1015	1600	1750	40	7.5	80	2590
4000	4020	5*15	1226	1600	1750	40	11	80	3160
5000	5170	4*18	1400	1800	2000	40	15	80	4000

for condenser
Reactor (L)	Packing volume (m³)	Vertical cooling area (m²)	Horizontal cooling area (m²)	Water storage tank (L)
50	0.002	0.1	0.29	8
100	0.005	0.19	0.58	30
300	0.01	0.22	1.49	53
500	0.015	0.38	2.08	70
1000	0.025	0.62	3.17	140
2000	0.042	1.06	5	245
3000	0.063	1.52	10	346
4000	0.086	1.86	15	400
5000	0.096	2.07	20	500

condenser
Specification(m²)	0.3	0.6	1.0	1.5	2	3	4	5	6
8	10	15		Effective length(mm)	550	600	1000	1000	1400
1500	1500	1600	1800	2000	2200	2100	2100	Outside diameter(mm)	150
180	180	210	220	270	270	300	300	350	400
500