Dry Heat Sterilizer

Nov 19, 2023 Abster No Comment 144 Views

Dry Heat Sterilizer or ampoule vial sterilizer is suitable to sterilize washed ampoules, vials and bottles. It is made from MS heavy angles and inner wall made from Stainless Steel 316 & outer wall made from Stainless Steel 304 materials. Our double door DHS is made in accordance with the requirement of cGMP standards approved in Injectable pharmaceutical plants maintain class 100 environment. All contact parts are made from Stainless Steel 316L, or FDA approved materials for cGMP compliance.

Dry Heat Sterilizer is having rack system with trolley on castor wheels. Trolley having reverse forward movement for loading and unloading of utensils. Suitable size stainless steel 316 fabricated trays use for loading ampoules, vials and other glass wares. All fittings and fixtures provided for convenient working of the equipment with less maintenance required. Sturdy equipment with easy-to-use approach made Abster as one of the leading DHS – Dry Heat Sterilizer manufacturers in India.

Exclusive Features of Dry Heat Sterilizer

Compact cGMP model.
Inner wall made from Stainless Steel 316 and outer wall made from Stainless Steel 304 materials.
Inline high temperature HEPA filter. (temperature up to 400®C)
Basic Structure made of M. S. Heavy angle.
Two doors provided on both side one opening in Sterile Area (filling) and other opening in Non-Sterile Area (washing).
PLC based online automatic operation with automatic & manual operations. (optional)
Online printing facility available.
‘A’ grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
Dynamically balanced fan provided for hot air circulation to achieve uniform temperature.
Complete electric panel board. Complete with pulley and damper connection

Working Principle of Dry Heat Sterilizer

Heating Cycle

The Vials placed in trays are washed in non-sterile room and loaded on the trolley.
The trolley is moved to the sterilizer on a transfer trolley. Temperature and Times are set on the Digital Controller. The Impeller mounted on the top circulates the hot air horizontally over the charge. The air is heated by elements mounted on the top. Fresh air enters the system through HEPA Filter Module. The system incorporates two doors, one opening into the sterile room and the other opening in the non-sterile room. Both the doors are pneumatically interlocked. The temperature profile during sterilization cycle is recorded on a circular chart recorder, validation of the system is provided by a six-point digital temperature scanner.

Cooling Cycle

After the time period required for sterilizing the batch has elapsed, the heating circuit shuts of the pneumatics damper (exhaust) opens and cooling operation commences.

Technical Specification of Dry Heat Sterilizer

Temperature	Up to 250 degree C
Structure	Made of M. S. heavy angle.
Sterilizer wall	Inner wall made from Stainless Steel 316 quality sheet & and outer wall made from Stainless Steel 304 quality sheet.
Doors	Door will be provided on both side one opening in sterile area (filling) and other opening in non-sterile area (washing).
Insulation	A grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
Fan	Dynamically balanced fan provided for hot air circulation to achieve uniform temperature.
HEPA Filter	Pre-filter up to 5 microns, a blower & a HEPA Filter up to 0.3 microns
Electric	Total 9 K.W. heaters for the Sterilizer, 1 H.P. for blower and 0.75 H.P. for HEPA filter
Trolley	Fabricated from Stainless Steel 316 angles and flat with ‘U’- grooved Stainless-Steel wheels.
Transfer Trolley	Fabricated from Stainless Steel 304 quality angles and flat with castor wheel for sterile and non-sterile room.
Temperature Control & timer	A combined Electronic Digital Controller & Timer is installed. ±2ºC., one probe centrally mounted.
Temperature Recorder	A, 1-point Circular Chart recorder is installed with chart Dia 8”.
Exhaust Damper	Controlled by solenoid valve and is opened during initial heat up, shuts off and re-opens during cooling cycle.
Control Panel	Made of Stainless Steel 304
Finish	All Stainless-Steel components buffed to matt finish.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.