Z Blade Kneader Machine
The Z blade Kneader mixer is made for extensive mixing, kneading, and stabilizing strong and high viscous materials, such as bubble gum bases, bread, caramel mass, body wash platform, and glue. For blending and unloading of highly sticky products, the z arm mixer integrates the effectiveness of a double Z-blade mixer with the ease of extraction screws.
Advantages of Z Blade Mixer：
- low grinding fineness
- Wide range of applications
- high working efficiency
Technical Parameter
Model | Capacity Litres | Motor (H.P.) | ||
Working Capacity | Gross Capacity | General | Heavy Duty | |
ASM 50 | 50 | 80 | 5 H.P. | 7.5 H.P. |
ASM 75 | 75 | 110 | 7.5 H.P. | 10 H.P. |
ASM 100 | 100 | 150 | 10 H.P. | 15 H.P. |
ASM 150 | 150 | 200 | 15 H.P. | 20 H.P. |
ASM 200 | 200 | 300 | 20 H.P. | 25 H.P. |
ASM 400 | 400 | 550 | 30 H.P. | 40 H.P. |
ASM 500 | 500 | 750 | 40 H.P. | 50 H.P. |
ASM 750 | 750 | 1150 | 50 H.P. | 60 H.P. |
ASM 1000 | 1000 | 1500 | 60 H.P. | 70 H.P. |
ASM 1500 | 1500 | 2100 | 75 H.P. | 80 H.P. |
ASM 2000 | 2000 | 2600 | 80 H.P. | 90 H.P. |
ASM 3000 | 3000 | 3800 | 100 H.P. | 120 H.P. |
- Power voltage can be adjusted as per customer’s domestic power voltage requirements.
- Rights of technical improvements & modification reserved.
- Illustrations & dimensions are shown for information purpose only.
Product Description
Sigma Mixer Kneader Machine is uses for uniform mixing of semi solid materials. Machine consist of U trough bowl with two Z shape blades each rotates in opposite direction for proper mixing of material. Machine equipped with suitable capacity motor & gearbox decided as per characteristics of the product & process. Equipment is provided with Jacket arrangement for heating or cooling applications. We manufacture Sigma Mixer Kneader in capacity ranging from 5 liters up to 5000 liters.
Sigma Mixer Kneader is widely uses for mixing polyester putty, rubber solution, biscuit dough, sauce, polymers etc.
This machine comprises of a double ‘U’ shaped container welded and machined together inside which rotates two ‘Z’ shaped sigma blades in opposite directions. The clearances between the walls and the container are kept to a minimum to ensure maximum efficiency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/PTFE rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations. For cooling and heating jackets are provided.
These types of machines are available in Mils Steel or Mild Steel constructions. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 100 Kgs we provided hydraulic tilting.
Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.
Sigma mixer kneader, Sigma mixer extruder, Z blade sigma mixer, Double arm sigma mixer, Food grade sigma mixer, Heavy duty sigma mixer, Bubble gum sigma mixer, Sigma dough mixer, Liquid soap sigma mixer, Lab sigma mixer
Salient Features
- Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials.
- Stainless Steel polish to matt & mirror finish as per customer’s requirements.
- Mild Steel finish with one coat of red oxide and two coats of epoxy paint.
- Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered.
- Jacket for heating or cooling application can be offered.
- Mineral wool insulation with cladding on jacket.
- Tangential designed Z blades offered for uniform mixing.
- PTFE made shaft sealing provided for food grade compatibility.
- Minimum gap between trough inner shell & blades remove possibility of sticking product.
- On demand Spray system, vacuum system can be offered.
Optional Features/Accessories
- Liquid Spray System
- Vacuum System
- Blades Cooling Arrangement
- Screw System
- Automatic Valve Discharge System
The mixer is made out of a container that is attached just on framing and is completely encased across all sides. At inside bowls, there are horizontal plane columns with Micron pixel blades spinning in different directions. Strangely shaped blades, along with two construction methods, are used depending on the consumer’s perception. In most cases, overlaying Sigma blades are used for materials with a substantially greater viscosity, as well as the frequency among both blades is the same.
When the product is processed under the effect of the Sigma-shaped blade, it undergoes significant displacement to guarantee a balanced share of the components, and compression not only ensures proper mass mixing and grinding, but also redistributes the fragments in the combination. This value increased by using blades placed horizontally.
Z-Arm Mixer Characteristics
A new approach for determining the impact of protein inclusion on the mixing characteristics of wheat flours has been developed using a micro Z mixer. The Micro Z-arm mixer might be a useful research instrument for the exploration of architectural correlations in wheat due to the relatively small quantities of additions required for assessments. Wheat bacteria, millet, and/or their protein portions might be useful, organic, and nutritious flour additions. It really should be mentioned, though, that just one wheat type was employed as performance and product quality in our studies. Because the mixing characteristics of gluten are highly influenced by its protein complexes. The impact of specific nutrients in various wheat varieties may vary. But on the other side, trials with only one component changed are required to demonstrate cause-and-effect connections involving molecular structure and collection of related. Proteins grade, shape, and volume all were altered simultaneously in our study, leading to a complicated influence on mixing process characteristics. These challenges highlight areas where further research is needed to understand the impacts of additions on wheat composition.
Results And Discussion
The energy composition of natural resources, protein isolation, and subsets. The protein composition of fractions ranges from 40 to 80 percent, suggesting that certain fractions, particularly characterized by, include both peptides and carbs. This is especially true for the hemoglobin portion. Variations in flour characteristics are primarily influenced by the impacts of protein quantity, nutritional quality, nominating ratios, and copolymer casein volume fraction superimposed on each other. Even with the presence of grain protein molecules, the moisture content and mixing characteristics of wheat bread were studied.
The inclusion of non-wheat flour proximate composition and fractional change the flour protein concentration, which was represented in the combining characteristics achieved also with Micro Z-arm mixer Except for glutelins, the blending time was reduced when the protein concentration was raised by adding powdered gelatin wheat, wheat, and rice seed grains and protein components. The inclusion of buckwheat wheat and vitamins, on the other hand, considerably extended the yeast increases cost. Inside the situation of maximal peaking sensitivity, protein adding had the opposite effect: high point resistance was nearly always raised, apart from when colloid was added, in which instance max opposition was lowered.
Thus according to conventional Farinograph or Valorigraf testing technique, an elevation in measured maximum impedance equals an increase in energy consumption. In plenty of other terms, apart from the instance of gelatin, the inclusion of studied protein sources enhanced the moisture content of wheat bread. In the event of resisting dissolution, there were almost no misleading consequences. The integrity of reference wheat flour was not affected by Milligrams flour or grain. The findings indicate indisputably that adding all protein information from diverse sources increased the durability of controlled wheat.
Mixing Efficiency And A Quick Release Time
The MIX-Z blade mixer is ideal for vigorous mixing of viscous items or items like fried bread, and also flour and cream cheese items. Two interlocking Z-shaped blending arms are shown in the container. These mixers have a mechanical rubber gasket method, and the bowl is drained by dynamically lowering it straight into such a garbage box.
Introduction and Analysis
The tiny Z arm mixer together with other technological inputs like a 2-g describes a phenomenon that makes it possible to determine the impact of specific proteins and lipids on mixing behavior on a range not previously achievable. This study used two types of research to investigate the relationship between nutritional quality and moisture content:
Study of mixing characteristics as a result of changing the amount of water added.
The impacts of changing the chemical composition of the wheat on mixing characteristics and water holding capacity were investigated.
Methods
4 g of sample wheat each mix was used in combining trials with both the mini Z-arm mixer. Throughout all mixing, a continuous motion was utilized with propeller lengths of 96 and 64 mph with rapid and slow knives, accordingly. The mixing was done twice, each for 20 minutes. The foundation was automatically generated 30 seconds preceding adding more water towards the wheat by combining just the materials. An automated water supply is used to apply directly in a single movement. Kneading extruder leading to increased productivity (DDT); duration to reach the highest serious opposition (sec); record high kneading evolution (PDD) in an Arm.
Franli is a seasoned supplier with a century’s worth of expertise. Their primary focus is quality. All of their work is directed at ensuring their clients’ complete pleasure.
From the choice of materials through mixer manufacture, instrument inspection and packing, on-time shipment, and outstanding support, quality is rigorously followed throughout the whole process. The endurance and sanitary processing of Franli’s mixers are the key features of our equipment. Franli equipment has been shipped all around the world, and they offer fast service to their clients.